ISA-88
Batch control using the ANSI/ISA-88 standards
This course presents an approach to develop functional requirements/specifications using the models and terminology defined in the ANSI/ISA88 batch control standards. A review of the characteristics of batch manufacturing systems is included. Participants explore the ANSI/ISA88 concept that separates the recipe from the equipment. Course includes a methodology that defines an object approach based on ANSI/ISA88 that promotes the reuse of these objects from one project to the next.
You will be able to:
- Specify the requirements for a batch control system;
- Effectively structure and subdivide equipment entities;
- Define procedural elements that can be effectively used with the above equipment entities;
- Understand modes and states and how they are applied at the equipment level;
- Develop phase logic that executes in equipment and that can deal with both normal and abnormal operations;
- Understand the various control languages that are available;
- Understand the alternative architectures for PLC, DCS, and PC-based control system;
- Describe the interfaces that are needed between batch control and other systems within an enterprise.
You will cover:
- ANSI/ISA-88 Standards: NAMUR NE33 Guidelines - IEC 848 - IEC-1131
- Physical Model: Process Cells - Units - Equipment Modules - Control Modules
- Recipe Types: General - Site - Master - Control
- Recipe Information Categories: Header - Procedure - Formula - Equipment Requirements
- Procedural Control Model: Procedure - Unit - Operation - Phase
- Modes and States: Exception Handling - Allocation and Arbitration
- Batch Tracking: History - Reports
- Control Activity Model: Recipe Management - Production Planning and Scheduling - Production Information Management - Process Management - Unit Supervision - Process Control - Personnel and Environmental Protection
Classroom/Laboratory Exercises:
- Develop procedural elements using the ANSI/ISA-88 procedural control model and test those procedural elements against the equipment entities
- Develop recipes using the ANSI/ISA-88 recipe model and the ANSI/ISA-88 recipe representation
- Develop phase logic that runs in the equipment entities and links to the procedural elements
- Apply the modes and various states defined in ANSI/ISA-88
Length
3 days
Investment
€ 1.595,- p.p. excl. VAT, including ISA membership ($100,-), the ISA-88 standards ($500,-) and catering.
Course data & times
12, 13 and 14 march 2012 (mon, tue, wed) 9.00 - 16.30
6, 7, 8 June 2012 (wed, thu, fri), 9.00 - 16.30
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